Controware partnered with Helwan Cement Company, part of the Heidelberg Group, to successfully upgrade Line 1’s ABB 800xA System (2023-2024). The project included migrating software logic to the latest 800xA Minerals Process Control Library, performing extensive system testing, and delivering a seamless commissioning for full operational startup.
- Migrating legacy logic and graphic pages to the latest Minerals Process Control Library without operational disruption.
- Ensuring system readiness through thorough FAT, cold run testing, and a reliable commissioning process.
- Integrating advanced features like alarm handling, visual control, and standardized control modules for enhanced efficiency.
Migration of Legacy Software Logic and Graphics
Factory Acceptance Testing (FAT) for System Validation
Cold Run Testing Before Operational Start
Full Commissioning and Startup of Line 1
Integration of Advanced Features for Process Optimization
Continued Collaboration for Line 2 Upgrade
