Projects delivered across pharmaceuticals, FMCG, oil & gas, cement, steel and utilities — migrations, upgrades, testing and greenfield commissioning.
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Mining / Phosphate
Automation & Control
HLP Compaction — ABB Minerals Library migration
Scope: migrated the HLP Compaction system to ABB's Minerals Library, created & integrated new signals, configured motors and sequences in 800xA, standardized alarms/interlocks and built plant video-wall mimics.
Tests: MV switchgear visual, busbar/contact-resistance, breaker timing & protection-relay testing; transformer TTR, insulation & oil/Tan-Delta (DGA); cable IR, PI, VLF, PD & TDR; online PD and CT-analyzer. Scope: with Bureau Veritas KSA, certified to IEC/IEEE across multiple JEDCO sites.
TTRVLF / PDTan-Delta
Industrial
Digitalization
Secure OT/IT integration with AVEVA PI
Scope: integrated ABB 800xA with the AVEVA PI System and used secure data diodes to stream process data from OT to IT — giving management real-time access on iPads, safely.
AVEVA PIData diodesOT/IT
Industrial
Automation & Control
Control cabinet & ABB S800 I/O integration
Scope: designed and supplied a new cabinet, integrated ABB S800 I/O modules, Phoenix Contact relays and terminals; E-Plan drawings, FAT and commissioning with reliable signal segregation.
ABB S800 I/OE-PlanFAT
Glass
Power & Testing
Sphinx Glass — Partial discharge & thermography
Tests: online partial-discharge monitoring at 40 points (PD Detector Pro) and FLIR E6390 thermography. Scope: early fault detection across 10 oil transformers, 20 MV switchgear cells and 12 LV breakers.
PD Detector ProFLIR E639040 points
Food & Beverage
Digitalization
Beyti — Food & Beverage digital solution
Scope: implemented a Food & Beverage digital solution for Beyti, built on deep understanding of the production operations.
DigitalizationAnalyticsF&B
Cement
Automation & Control
Helwan Cement — ABB 800xA v5.x → v6.1.1 upgrade
Scope: upgraded Helwan Cement to ABB 800xA v6.1.1-1 with license migration, the ABB Minerals Library, enhanced alarm/event handling and improved operator workplaces.
ABB 800xA v6.1.1MigrationMinerals Library
Pharmaceuticals
Power & Testing
GSK — MV switchgear & transformer testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Industrial
Digitalization
AVEVA InTouch HMI — server platform upgrade
Scope: upgraded both server versions to the latest AVEVA InTouch HMI, unifying the platform and adding advanced features.
AVEVA InTouchHMIServers
Industrial
Automation & Control
ABB 800xA & Siemens PCS7 training program
Scope: 5-day intensive program covering ABB 800xA engineering, AC800M hardware and operator interface plus Siemens PCS7 fundamentals — delivered on a realistic simulation environment.
ABB 800xAAC800MPCS7
Pharmaceuticals
Power & Testing
Eva Pharma — MV switchgear & transformer testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Industrial
Digitalization
AVEVA InTouch — workstation upgrade
Scope: upgraded all five workstations to the latest AVEVA InTouch HMI with a smooth, low-downtime rollout.
AVEVA InTouchWorkstationsHMI
Industrial
Automation & Control
Control-cabinet drawing package + EcoStruxure
Scope: complete control-cabinet drawing package for Plants 1 & 2 with licensed EcoStruxure Machine Expert for standardized programming and maintenance.
EcoStruxureDocumentationPLC
Pharmaceuticals
Power & Testing
Otsuka — transformer insulation & TTR testing
Tests: Megger (insulation resistance) and transformer turns-ratio (TTR). Scope: transformer insulation health & winding integrity check with technical report.
MeggerTurns ratio (TTR)Report
Food & Beverage
Digitalization
Juhayna — InTouch graphics performance fix
Scope: identified the root cause of non-responsive graphics and implemented targeted fixes to restore reliable HMI performance.
InTouchRoot-causeOptimization
Industrial
Automation & Control
Marshalling & system cabinet replacement
Scope: replaced obsolete marshalling/system cabinets with new Rittal back-to-back enclosures, Phoenix Contact & Weidmuller terminals, new PSUs/relays; relocated ABB components with E-Plan, FAT & commissioning.
RittalPhoenix ContactE-Plan
FMCG
Power & Testing
Hayat — MV switchgear & transformer testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Water
Automation & Control
ABB 800xA engineering — booster & main pumps
Scope: full 800xA engineering for booster & main pumps — controllers, logic, interlocks, alarms, P&ID graphics, standardized operator workplaces and secure historian/OPC integration.
ABB 800xAOPC historianP&ID graphics
Food & Beverage
Power & Testing
MARS — MV switchgear & transformer testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Steel & Metals
Automation & Control
Global stainless-steel maker — DCS continuity upgrade
Scope: as long-time value provider, delivered a DCS system upgrade securing business continuity, quality and energy savings for a global stainless-steel manufacturer.
DCS upgradeContinuityEnergy saving
Manufacturing
Power & Testing
Groupe SEB — MV switchgear & transformer testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Oil & Gas
Automation & Control
NSF Filter Plant — commissioning (KSA)
Scope: commissioning of the NSF filter plant at a major KSA oil & gas site — achieving very low oil/solids in water and a low media-attrition rate.
CommissioningWater qualityO&G
Food & Beverage
Power & Testing
Juhayna — MV switchgear & transformer testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Medical Gases
Automation & Control
Energy monitoring upgrade + GPS time sync
Scope: commissioned the energy-monitoring system upgrade with GPS time synchronization to the existing DCS for the main substation, with the ABB KSA team.
Energy monitoringGPS syncSubstation
Food & Beverage
Power & Testing
Nubaria Sugar Company — MV switchgear testing
Tests: contact resistance, breaker timing, Megger (insulation), secondary-injection relay testing and transformer turns-ratio (TTR). Scope: routine MV switchgear & transformer preventive testing — cleaning, retightening and a full technical & recommendation report.
MeggerSecondary injectionTurns ratio (TTR)
Water
Automation & Control
Wastewater mega-project — 5M m³/day
Scope: engineering activities for a new 5,000,000 m³/day wastewater treatment mega-project in Egypt.
Water treatment5M m³/dayEngineering
Food & Beverage
Power & Testing
Rashidi — switchgear testing & commissioning
Tests: Megger & turns-ratio on transformers and busbars, secondary-injection relay testing, contact-resistance & timing on MV CBs, plus thermography. Commissioning: replacement of transformer and LV/MV bushing gaskets.
MeggerThermographyGasket replacement
Water
Automation & Control
Nuweiba seawater desalination — 15,000 m³/day
Scope: engineering activities for a 15,000 m³/day seawater desalination plant in the city of Nuweiba.
Desalination15,000 m³/dayEngineering
Food & Beverage
Power & Testing
Danone — reverse-power protection & commissioning
Tests: secondary- and primary-injection protection testing. Scope: reverse-power conversion — protection relay replaced and the full scheme commissioned (pre-checks, functional & integrated testing, verification, calibration, handover).
Primary injectionSecondary injectionCommissioning
Oil & Gas
Automation & Control
+2,500 I/O ABB 800xA AC450 upgrade
Scope: upgraded a 2,500+ I/O ABB System 800xA with Advant Master AC450 controllers for a global oil & gas major.
800xAAC4502,500+ I/O
Industrial
Automation & Control
Time-synchronization project
Scope: implemented a time-synchronization project between servers and controllers to improve DCS efficiency and reliability.
Scope: online upgrade of an ABB System 800xA virtual environment at Safi Plant with minimal downtime.
ABB 800xAVirtualizationOnline upgrade
Industrial
Automation & Control
Production-line virtualization (Line 1 & 2)
Scope: virtualization project for Line 1 & Line 2 with redundant aspect servers on ESXi for continuity and easier maintenance.
ESXiRedundant serversVirtualization
Industrial
Automation & Control
Lab integration project
Scope: implemented the lab integration project, connecting laboratory data into the plant control/operations environment.
IntegrationLab dataOPC
Steel & Metals
Automation & Control
Cold-rolling skin-pass mill upgrade
Scope: upgraded exit bridles, replaced main motors with ABB AC motors and integrated ACS880 & ACS800 multidrives to lift line speed and sustainability.
ABB AC motorsACS880ACS800
Steel & Metals
Automation & Control
AC800PEC controller upgrade + drives
Scope: upgraded to AC800PEC controllers, updated all drives and improved third-party device communications.
AC800PECDrivesComms
Steel & Metals
Automation & Control
XF801 Fast I/O upgrade
Scope: upgrade using new XF801 Fast I/Os with enhanced communication to ACS800 drives.
XF801 Fast I/OACS800Drives
Steel & Metals
Automation & Control
Green-field commissioning — AC800PEC & AC880
Scope: green-field commissioning using AC800PEC controllers and AC880 drives with the ABB metals libraries.
AC800PECAC880Metals library
Aviation
Automation & Control
King Khaled Airport — Symphony Plus T3 & T4
Scope: engineered & commissioned terminals T3 and T4 on Symphony Plus 2.1 with Composer and 8K-I/O Modbus communication.
Symphony Plus 2.1Composer8K I/O Modbus
Oil & Gas
Automation & Control
Glycol pumps — Symphony Plus & Composer
Scope: engineered & commissioned new glycol pumps using Symphony Plus and Composer with Harmony Rack I/O.
Symphony PlusComposerHarmony Rack
Food & Beverage
Automation & Control
Delta Sugar — Symphony Plus HMI upgrade
Scope: upgraded PCV HMI to S+ 1.1 and Wintool to Composer 6.1, replaced ICI with ICI800 and added controllers with batch recipes.
Symphony Plus 1.1Composer 6.1Batch recipes
Industrial
Automation & Control
Infi-loop migration — PGP/Tenore (30K tags)
Scope: engineered & commissioned projects using PGP/Tenore with Composer, managing the main Infi loop (~30K tags) across more than 15 loops.
PGP/TenoreComposer30K tags
Industrial
Automation & Control
Conductor NT 6.0 / Composer 5.0 — MFP controllers
Scope: engineered & commissioned using Conductor NT 6.0 with Composer 5.0, implementing MFP controllers and Harmony Rack I/O.
Conductor NT 6.0Composer 5.0MFP
Pharmaceuticals
Automation & Control
Sanofi — EcoStruxure & AVEVA System Platform
Scope: implemented EcoStruxure and AVEVA System Platform solutions for pharmaceuticals, plus dedicated support & maintenance for System 800xA.
EcoStruxureAVEVA System Platform800xA support
FMCG
Automation & Control
Unilever — EcoStruxure for Food & Beverage / hygiene
Scope: implemented EcoStruxure solutions for a food & beverage and hygiene operation, built on deep process understanding.
EcoStruxureSCADAStandardization
Oil & Gas
Automation & Control
ProSafe-RS DCS & marshalling upgrade
Scope: replaced old cabinets with new Yokogawa ProSafe-RS & DCS systems and executed marshalling cabinets and mimics.
ProSafe-RSDCSMarshalling
Industrial
Automation & Control
Yokogawa STARDOM PLC upgrade — FAT (Bahrain)
Scope: upgraded to Yokogawa STARDOM PLC, conducted FAT in Bahrain and modified marshalling/system cabinets.
Yokogawa STARDOMFATPLC
Oil & Gas
Automation & Control
PROSAFE-RS ESD safety system — FAT
Scope: engineered a Yokogawa PROSAFE-RS ESD system with pre-FAT and FAT, ensuring safe emergency shutdown.
PROSAFE-RSESDFAT
Industrial Gases
Automation & Control
Gas flow & distribution control system
Scope: implemented an advanced control system to optimize gas flow and distribution.
Advanced controlOptimizationSCADA
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